Step-by-Step Production of Shimlared Tomato Puree

A Glimpse into Our Meticulous Tomato Puree Production Process 🍅

With the goodness of Himalayan-grown, sun-ripened tomatoes, ShimlaRed takes great pride in providing you with the finest Tomato puree. Enter our cutting-edge manufacturing facility to experience our exacting production processes and unwavering quality standards.

Here are the major steps that we follow for Tomato puree production:

🌱 1. Tomato Harvesting: It all begins with our diligent selection of tomatoes, handpicked from the fertile soils of the Himalayas. We embrace traditional farming techniques to cultivate the freshest, juiciest tomatoes.

💧 2. Three-Step washing and Cleaning: Our tomatoes undergo a thorough three-step washing process, including dust removal, bubble washing, and conveyor spraying on an elevator, ensuring that only the cleanest produce makes its way into our puree.

🍅 3. Sorting and Grading: The art of sorting and grading is a pivotal step, ensuring that we work with the best tomatoes to create our puree.

🔥 4. Fruit Milling and Heat Exchange: In this stage, the tomatoes are expertly crushed and rotated at 80 degrees, unlocking their rich flavours. Heat exchange maintains the perfect temperature for maximum taste.

🌀 5. Pulping and juice Extraction: A two-stage pulper works its magic, separating seeds from the precious juice and pulp, which are carefully collected for the next stages.

🔥 6. Cooking and Brix Control: A vacuum panel takes the puree to the desired Brix level of 9.5, making it ideal for your culinary creations. Cooking ensures safety and taste.

🍶 7. Puree Storage Tank: Our 1000-liter puree storage tank maintains the freshness and quality of our product, ready for the next steps.

🔥 8. Insulated Storage: Ensuring heat maintenance, this storage stage keeps the puree at its peak until it’s ready for the next phase.

🔍 9. Metal Detection: Quality assurance is paramount, and a metal detector ensures that our puree remains pure and uncontaminated.

📦 10. Hot Filling and Packing: With the help of cutting-edge Japanese machinery, our puree is carefully packed to preserve its quality and taste.

🔥 11. Retorting and Pasteurization: To increase shelf life and maintain the highest standards of safety, our puree undergoes thermal processing followed by pasteurization.

⏳ 12. Incubation: Our puree is given time to mature and settle for 7 days, allowing its flavours to reach their full potential.

🏷️ 13. labeling and Distribution: After meticulous quality checks, we add the ShimlaRed label to your puree, and it’s ready for distribution to your kitchen.

Each spoonful of ShimlaRed Tomato Puree, where quality and tradition meet cutting-edge production perfection, lets you taste the abundance of nature. Your food experience deserves nothing but the best, and we’re ready to deliver it. Taste the difference today! 🍅❤️

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