Al Hariri Tomato Paste

Here are the steps required for tomato paste processing.

Alhariri inoxbey Food Production Exports Tomatoes 8

Getting: Fresh tomatoes within the vehicles are taken to the offloading space. An operator, using a particular tube, sends an enormous amount of water into the pickup truck, in order that the tomatoes can stream proper out of the opening on the finish of the trailer. Using water permits the tomatoes to be moved with out injury.
Tomato Factory in Botswana

Sorting: Water is continually pumped to move the tomatoes into curler elevator, rinse them, after which ship the tomatoes to the sorting station. In the sorting station, supplies in addition to the tomatoes are eliminated in addition to discolored, green and broken tomatoes. This is often achieved by hand, however some amenities possess the tools for automated sorting.

Chopping: The excellent tomatoes are pumped to the chopper space the place they are going to be chopped.

Cool or Hot Break: The pulp is pre-heated to 65-75°C for CH processing or to 85-95°C for HB processing.

Juice Removal: The pulp (comprising fibre, juice, pores and pores and skin and seeds) is then pumped through a elimination unit made up of a pulper and a refiner; these are giant sieves. Depending on the shopper necessities, these sieves permit the pulp to finish up as both coarser or smoother. Typically, 95% of the pulp cross by way of each sieves. The remaining 5%, made up of fibre, seeds and pores and skin, is taken into account waste and is transported from the station to be bought as feed for livestock.

Holding tank: The enhanced juice is collected in a large holding tank, which feeds the evaporator continually.

Evaporation: Evaporation is essentially the most energy-intensive step of the tomato paste course of. It is right here water is extracted, that is the place the water is extracted, and the juice that’s nonetheless solely 5% strong turns into 28% to 36% concentrated tomato paste. The evaporator regulates juice consumption and completed focus output mechanically; the operator solely must set the Brix worth on the management panel for the extent of focus wanted.

As the juice contained in the evaporator goes by by way of totally different phases, its focus steadily will increase till the required density is obtained within the final “finisher” stage. The full focus/evaporation course of happens beneath vacuum circumstances, at temperatures beneath 100°C.

Aseptic Filling: Most amenities package deal the finished product utilizing aseptic baggage, so the product within the evaporator by no means makes reference to air earlier than the shopper is reached. The focus is delivered from the evaporator proper to an aseptic container – it’s then pumped by way of the aseptic sterilizer-cooler (often known as a flash cooler) to the aseptic filler, the place it’s loaded into giant, pre-sterilized aseptic hand baggage. Once packed, the focus may be saved as much as two years.